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Ointment Cream Manufacturing Plant
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Ointment Cream Manufacturing Plant
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Ointment manufacturing plant - Cream Manufacturing Plant
Manufacturing VesselWax Phase VesselWater Heating Vessel
Storage VesselOintment Transfer Pump - 02 Nos.Integrated Automatic Control Panel
Piping of Complete PlantWorking PlatformVacuum Pump
Water Melting VesselInterconnecting PipelinePumps (Bump Pump & Metering Pumps)

Application : Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants

Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant

Working Principal of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants

All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. In, wax is melted. Water is heated in a water heating vessel, and wax is melted in a wax melting vessel. Vacuum is used to automatically move wax and water into the production vessel.

Both wax and water are homogenized in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colors and other additives are added and properly combined and homogenized. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is transported into the storage vessel through bump pump. & it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

Wax Melting Vessel of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants

All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. The wax is melted in the wax melting vessel, while the water is heated in the water heating vessel. Vacuum is used to automatically move wax and water into the production vessel. Both wax and water are homogenized in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colors and other additives are added and properly combined and homogenized. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is delivered into the storage vessel through bump pump and it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

Wax Phase Vessel Technical Specifications of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Vessel's Inner Thickness4 mm SS 316 Material
Vessel's Bottom Thickness5 mm SS 316 Material
Vessel's Top Loose Lid Thickness1.6 mm SS 316 Material
Vessel's Jacket Shell Thickness4 mm Mild Steel Material
Vessel's Jacket Bottom Thickness5 mm Mild Steel Material
Jacket Insulation Thickness50 mm Mineral Wool Material
Jacket Insulation Cover Thickness2 mm SS 304 Material
JacketDesign Pressure 7.0 Kegs/ cm2
Testing Pressure 5.0 Kegs/ cm2
Working Pressure 3.0 to 4.0 Kegs/ cm2
Temperature ControllerP.T100 Sensor
Temperature IndicatorDigital
Vessel's bottom support03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Wax Phase Vessel's ConnectionsDischarge 25 mm diameter flush bottom ball valve made out of SS316
Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel's Jacket Nozzles For Steam Heated Model of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Steam inlet connection1 No.
Steam outlet connection1 No.
Drain connection1 No.
Pressure gauge, Safety valve & Air vent connection1 No.
Cold Water inlet connection1 No.
Cold Water outlet connection1 No.
Agitation Assembly of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Main Drive Motor0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM960 RPM ( Approximate )
DriveMotor fixed with tank mounted structure and direct coupled with stirrer shaft.
Water Heating Vessel -Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Vessel's Inner Thickness4 mm SS 316 Material
Vessel's Bottom Thickness5 mm SS 316 Material
Vessel's Top Loose Lid Thickness1.6 mm SS 316 Material
Vessel's Jacket Shell Thickness4 mm Mild Steel Material
Vessel's Jacket Bottom Thickness5 mm Mild Steel Material
Jacket Insulation Thickness50 mm Mineral Wool Material
Jacket Insulation Cover Thickness2 mm SS 304 Material
JacketDesign Pressure 7.0 Kegs/ cm2
Testing Pressure 5.0 Kegs/ cm2
Working Pressure 3.0 to 4.0 Kegs/ cm2
Temperature ControllerP.T100 Sensor
Temperature IndicatorDigital
Vessel's bottom support03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Water Heating Vessel's ConnectionsDischarge 25mm diameter flush bottom ball valve made out of SS304.
Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel's Jacket Nozzles For Steam Heated Model -Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Steam inlet connection1 No.
Steam outlet connection1 No.
Drain connection1 No.
Pressure gauge, Safety valve & Air vent connection1 No.
Cold Water inlet connection1 No.
Cold Water outlet connection1 No.
Agitation Assembly - Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Main Drive Motor0.5 HP / 960 RPM / TEFC / Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM960 RPM ( Approximate )
DriveMotor fixed with tank mounted structure and direct coupled with stirrer shaft.

These are typically cylindrical containers with hemispherical or dished bottom vessels and unfastened top lids. If the client requests it, the top is sometimes sealed with dished ends. Depending on the client’s preferences, the vessels are jacketed with either steam or electric heating. A propeller-type agitator is delivered from the top and is powered by an appropriate HP motor based on the vessel capacity. For closed type containers, a bottom entry agitator is supplied. Water is heated and melted in the vessel to temperatures ranging from 60 to 80 degrees Celsius, depending on the operation. This hot water is then transported to the production vessel. The tank features an exit valve with din fittings for connecting a suitable pipeline. A 100 mesh conical filter is supplied to filter out any contaminants from the water.

MANUFACTURING VESSEL of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants

Cylindrical jars with hemispherical or dished bottoms are used in manufacturing. The vessel’s top has a dished end as well. Between the vessel and the top lid, a silicone gasket is supplied. In the production vessel, there is an agitator assembly with a bottom entrance homogenizer and a top dual speed anchor agitator. For cleaning, a hydraulic lifting of the top cover is provided in the production vessel. All vessels have appropriate nozzles, manholes, valves, and so on. The vessel also comes with a jacket that may be used for both heating and cooling. However, cooling is the primary function of a production vessel. Full vacuum can be applied to the manufacturing vessel.

Manufacturing Vessel Technical Specifications -Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
Vessel's Inner Thickness4 mm SS 316 Material
Vessel's Bottom Thickness5 mm SS 316 Material
Vessel's Top Thickness4 mm SS 316 Material
Vessel's Jacket Shell Thickness4 mm Mild Steel Material
Vessel's Jacket Bottom Thickness5 mm Mild Steel Material
Jacket Insulation Thickness50 mm Mineral Wool Material
Jacket Insulation Cover Thickness2 mm SS 304 Material
JacketDesign Pressure 5.0 Kegs/ cm2
Testing Pressure 4.0 Kegs/ cm2
Working Pressure 3.0 Kegs/ cm2
Temperature ControllerP.T100 Sensor
Temperature IndicatorDigital
Vessel's bottom support04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness
Manufacturing Vessel's Top Dish Nozzles
Vacuum Suction Nozzle with Vacuum gauge1 No
Light Glass Connection1 No
Main Hole with Sight Glass Connection1 No
Material inlet connection1 No
Manufacturing Vessel's Shell Nozzles
Wax Phase inlet connection1 No
Water Phase inlet connection1 No
Manufacturing Vessel's Connections On ShellDischarge 40 mm diameter through inbuilt Emulsifier.
One temperature sensor port.
Manufacturing Vessel's Jacket Nozzles For Steam Heated Model
Steam inlet connection1 No
Steam outlet connection1 No
Drain connection1 No
Pressure gauge & Safety valve connection1 No
Cold Water inlet connection1 No
Cold Water Outlet connection & Air vent connection1 No
Agitation Assembly
Main Drive Motor With A.C. Drive 2 HP / 1400 RPM / TEFC / Non - Flameproof / 50 Hz / 415 VAC motor
Beaters & Scrapper RPMApproximate 20 RPM
Scrapper Thickness6 mm, SS 304 Material flat shape
Scrapper Thickness6 mm PTFE ( Teflon )
Motor for High Speed Emulsifier3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor
RPM of In Line High Speed Emulsifier1400 RPM ( Approximate)
Agitator shaftSS 316 Material
GearWorm Reduction Gear
DriveGears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor.
Storage Vessel -Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
A storage vessel is a basic jar used to store ointments and lotions, among other things. It is a cylindrical jar with a conical bottom. To enable pipeline connection, the bottom valve is equipped with din fittings. It comes with a loose top cover.
Vessel's Inner Thickness - Shell - Bottom1.6mm, SS 316 Material 2 mm, SS 316 Material
Vessel's bottom thickness & shape4.0 mm, 450 Dig. Conical bottom
Vessel's bottom support With Castor Moving03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness
Storage Vessel's ConnectionsDischarge 40mm diameter flush bottom ball valve made out of SS304.
01 Nos. connections for fittings of extra facilities like fitting of temperature sensor.
Loose lid provided on top of the vessel in two pieces
Control Panel
03 Nos. of indicating lamp for three phase supply.
02 Nos. push buttons are required for operating the Main Agitator motor. ( A.C Drive for variable speed will be provided on extra cost, if required )
02 Nos. push buttons are provided for operating the Emulsifier motor ( A.C Drive for variable speed will be provided on extra cost, if required )
04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor.
Digital temperature indicators with sensors for Manufacturing Vessel
Digital temperature indicators with sensors for Wax phase Vessel
Digital temperature indicators with sensors for Water phase Vessel
Digital timers two motors of the Manufacturing Vessel
Utilities -Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants
1“Dia. Steam Inlet Make 1 ½“ DIA. Common Header for 3 Vessels.
1 ½“ Dia. Steam Condensate Make Common Header for 3 Vessel.
1“ Dia. Raw Water Line.
D.M. Water Line.
Cooling Water If Cooling Tower You Have & Drain Line.
Vacuum Pump 1.5 HP
Capacities of Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants available are
20 kegs
50 kegs
100 kegs
200 kegs
300 kegs
500 kegs
1000 kegs
2000 kegs
3000 kegs
4000 & 5000 Kegs & above. Ointment cream Manufacturing Plants (ointment Cream production plant) including ointment Cream preparation plants An optional contra-rotary agitator is suitable for the preparation of foaming products like toothpaste, etc. Optionally available load cells for real time monitoring of the feed mixture. Optional complete automation of the plant with PLC based operation complete with MMI and menu options with customized automation functions as per client requirement.
Ointment Cream Manufacturing Plant
Ointment Cream Manufacturing Plant

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150 Hardworking People
4000 Worldwide Installations
25 Years Of Experience

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Workshop / Factory : Plot No. 5/22, Phase 1, OPP. Maruti Estate, Near Kiran Bus Stop, Vatva, G.I.D.C, Ahmedabad - 382 445, Gujarat, India

contact@bhagwatipharma.com
Website: www.ointmentplant.net

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